Manufacturing Execution Systems in Process Market - Global Industry Research Analysis

Manufacturing Execution Systems in Process Market Insights

According to Market Research Store, the global manufacturing execution systems in process market size was valued at around USD 11.15 billion in 2023 and is estimated to reach USD 20.68 billion by 2032, to register a CAGR of approximately 7.1% in terms of revenue during the forecast period 2024-2032.

The manufacturing execution systems in process report provides a comprehensive analysis of the market, including its size, share, growth trends, revenue details, and other crucial information regarding the target market. It also covers the drivers, restraints, opportunities, and challenges till 2032.

To Get more Insights, Request a Free Sample

Global Manufacturing Execution Systems in Process Market: Overview

The Manufacturing Execution Systems in Process Market focuses on software solutions designed to monitor, control, and optimize production processes in industries such as pharmaceuticals, chemicals, food and beverages, and oil and gas. MES in process industries plays a critical role in ensuring real-time production tracking, regulatory compliance, resource optimization, and data integration across various manufacturing units. These systems help industries achieve improved operational efficiency, reduced downtime, and enhanced product quality by offering real-time insights into manufacturing activities.

The market is driven by increasing demand for automation and digitalization in process industries, growing regulatory compliance requirements, and the need for efficient production management. The adoption of Industry 4.0 and smart manufacturing practices has further accelerated the deployment of MES solutions, as companies seek to enhance data visibility, minimize production errors, and improve traceability. Additionally, the integration of MES with enterprise resource planning (ERP) and supervisory control and data acquisition (SCADA) systems is further driving its adoption.

Key Highlights

• The manufacturing execution systems in process market is anticipated to grow at a CAGR of 7.1% during the forecast period.
• The global manufacturing execution systems in process market was estimated to be worth approximately USD 11.15 billion in 2023 and is projected to reach a value of USD 20.68 billion by 2032.
• The growth of the manufacturing execution systems in process market is being driven by the increasing need for real-time visibility and control over manufacturing operations, coupled with the rising demand for improved productivity, quality, and efficiency.
• Based on the product, the supervisory control & data acquisition (SCADA) segment is growing at a high rate and is projected to dominate the market.
• On the basis of application, the chemicals segment is projected to swipe the largest market share.
• By region, North America is expected to dominate the global market during the forecast period.

Manufacturing Execution Systems in Process Market: Dynamics

Key Drivers

• Increased Demand for Efficiency & Productivity: Process industries like chemicals, pharmaceuticals, food & beverage, and oil & gas face intense pressure to optimize production processes, reduce costs, and improve overall efficiency. MES plays a crucial role by providing real-time visibility and control over complex production operations.
• Batch Processing & Recipe Management: Process industries heavily rely on batch processing, where precise control over ingredients, temperatures, and timing is critical. MES systems excel at managing complex recipes, ensuring consistent product quality, and tracking batch history.
• Regulatory Compliance: Stringent regulatory requirements in industries like pharmaceuticals and food & beverage necessitate robust quality control and traceability systems. MES provides the tools and data necessary to comply with regulations like FDA and GMP.
• Integration with SCADA/DCS: Seamless integration with Supervisory Control and Data Acquisition (SCADA) and Distributed Control Systems (DCS) enables real-time data exchange and control, optimizing production processes and improving overall plant performance.

Restraints

• High Implementation Costs: Implementing and deploying an MES can involve significant upfront costs, including software licenses, hardware upgrades, integration services, and employee training.
• Integration Complexity: Integrating MES with existing plant systems, including SCADA, DCS, and other enterprise systems, can be complex and time-consuming.
• Data Security and Privacy Concerns: Protecting sensitive production data and ensuring data security and privacy is crucial, especially in regulated industries.
• Resistance to Change: Resistance to change within the organization can hinder the successful adoption and utilization of MES.

Opportunities

• Integration with IoT & AI: Integrating MES with IoT technologies and AI/ML algorithms to enable predictive maintenance, optimize production schedules, and gain deeper insights into production processes.
• Cloud-Based MES Solutions: Leveraging cloud-based MES solutions to enhance scalability, flexibility, and accessibility, while reducing the burden of on-premise infrastructure.
• Developing Industry-Specific Solutions: Developing specialized MES solutions tailored to the unique needs and challenges of specific process industries, such as pharmaceuticals, chemicals, and food & beverage.
• Focus on Sustainability: Integrating sustainability considerations into MES solutions, such as energy management, waste reduction, and resource optimization.

Challenges

• Maintaining Data Integrity and Security: Ensuring the integrity and security of production data collected and processed by MES systems.
• Addressing Integration Challenges: Successfully integrating MES with existing plant systems and ensuring seamless data flow.
• Staying Competitive: Remaining competitive in a dynamic market with continuous technological advancements and increasing competition from other MES providers.
• Developing and Training Skilled Workforce: Developing and training a skilled workforce with the expertise to effectively utilize and manage MES systems.

Manufacturing Execution Systems in Process Market: Report Scope

Manufacturing Execution Systems in Process Market: Segmentation Insights

The global manufacturing execution systems in process market is divided by product, application, and region.

Segmentation Insights by Product

Based on Product, the global manufacturing execution systems in process market is divided into supervisory control & data acquisition (SCADA), programmable logic controller (PLC), manufacturing execution systems (MES), and distributed control systems (DCS).

Supervisory Control & Data Acquisition (SCADA) dominate the market, as they are widely used in industries that require complex automation and real-time monitoring. SCADA solutions enable remote supervision of industrial processes, ensuring efficient operation by detecting anomalies, optimizing energy consumption, and enhancing overall equipment effectiveness. With the increasing adoption of automation and industrial IoT (IIoT), SCADA systems are becoming more sophisticated, integrating cloud connectivity and advanced analytics to improve decision-making and operational efficiency. The demand for SCADA remains strong, particularly in industries that require continuous monitoring and precise control of large-scale processes.

The Programmable Logic Controller (PLC) segment is a critical component of process automation, providing reliable control over industrial machinery and automated production lines. PLCs are extensively used in industries such as pharmaceuticals, food & beverages, and power generation, where precise sequencing, logic control, and fault detection are essential. The flexibility and scalability of modern PLCs, combined with their ability to integrate with MES and SCADA systems, make them indispensable in process manufacturing. The transition toward Industry 4.0 and smart manufacturing has driven demand for advanced PLCs with enhanced networking capabilities, real-time data processing, and improved cybersecurity features, ensuring efficient process control and reduced operational downtime.

The Manufacturing Execution Systems (MES) segment plays a vital role in optimizing production workflows, ensuring traceability, and improving operational efficiency in process industries. MES solutions bridge the gap between enterprise resource planning (ERP) systems and shop-floor automation, enabling real-time visibility into production processes. Industries such as chemicals, pharmaceuticals, and pulp & paper heavily rely on MES for batch processing, regulatory compliance, and quality management. With the rising demand for digitization, predictive maintenance, and AI-driven process optimization, the MES segment is experiencing strong growth. Manufacturers are increasingly adopting MES to streamline production, enhance supply chain management, and meet stringent industry regulations.

The Distributed Control Systems (DCS) segment is dominant in process industries that require continuous and complex automation, such as oil & gas, power generation, and petrochemicals. DCS solutions provide centralized control over plant-wide operations, offering high reliability, scalability, and advanced process optimization capabilities. These systems are essential for managing large-scale industrial processes that involve multiple control loops and extensive real-time data analysis. With the growing emphasis on energy efficiency, sustainability, and industrial safety, DCS solutions are evolving with enhanced cybersecurity, cloud connectivity, and AI-powered analytics. The increasing need for highly integrated and adaptive process control systems is driving the adoption of DCS across multiple sectors.

Segmentation Insights by Application

On the basis of Application, the global manufacturing execution systems in process market is bifurcated into chemicals, healthcare, oil & gas, food & beverages, power, and textiles.

The Chemicals segment is one of the dominant applications for Manufacturing Execution Systems (MES) in Process Market, as the chemical industry requires highly precise, controlled, and efficient production processes. MES solutions help manufacturers optimize batch production, monitor quality control, and ensure compliance with strict environmental and safety regulations. In this sector, MES enables seamless integration with SCADA, PLC, and DCS systems to enhance process visibility, reduce downtime, and improve throughput. The increasing complexity of chemical production, combined with a need for better traceability and predictive maintenance, is driving the demand for MES solutions in this segment, particularly in specialty chemicals, polymers, and agrochemicals.

The Healthcare segment, particularly pharmaceuticals, heavily relies on MES to streamline operations, improve quality control, and comply with regulatory standards. MES systems in this sector enable real-time monitoring of drug manufacturing processes, tracking raw materials, production stages, and packaging. This level of visibility is critical for ensuring compliance with Good Manufacturing Practices (GMP) and other regulatory requirements. As the healthcare industry shifts toward personalized medicine and biologics, MES is becoming increasingly important for managing complex production processes, improving efficiency, and ensuring product safety and consistency. The demand for MES solutions is expected to rise as manufacturers embrace automation and digital transformation to meet growing production needs and regulatory complexities.

The Oil & Gas segment benefits from MES solutions by enhancing the efficiency of production processes, particularly in upstream and downstream operations. MES provides real-time insights into drilling, refining, and pipeline operations, ensuring that production meets safety standards, reduces energy consumption, and optimizes asset utilization. In refineries, MES helps monitor the batch production of fuels and chemicals, while in upstream operations, it aids in managing oil extraction processes. As the oil & gas industry increasingly focuses on operational excellence, automation, and real-time data analytics, the demand for MES solutions is expected to grow, enabling more efficient and safe operations in both conventional and renewable energy production.

The Food & Beverages industry requires Manufacturing Execution Systems to ensure compliance with hygiene standards, traceability, and quality control while optimizing production efficiency. MES solutions help manufacturers streamline production, monitor inventory levels, and track the shelf-life of products. In a highly regulated industry where consumer safety is paramount, MES assists in ensuring consistency and quality across large-scale production runs. As the food industry embraces sustainability, product customization, and automation, MES is becoming essential for managing production lines, reducing waste, and improving throughput. The growing consumer demand for organic, gluten-free, and personalized food products further drives the need for more agile and adaptive MES solutions.

The Power segment, including both traditional and renewable energy, uses MES to improve production efficiency, optimize energy generation, and ensure regulatory compliance. MES solutions help power plants manage complex operations, such as optimizing turbine performance, monitoring emissions, and ensuring grid stability. As the global energy landscape shifts toward renewable sources such as wind, solar, and hydro, MES helps energy producers monitor real-time data and adjust operations for maximum efficiency. The growing emphasis on smart grids, energy storage, and decentralized energy systems is driving the adoption of MES solutions to better integrate renewable energy sources and optimize overall power generation and distribution.

The Textiles segment benefits from MES solutions that streamline manufacturing processes, optimize resource utilization, and improve quality control. MES helps textile manufacturers track fabric production, dyeing processes, and finishing stages, ensuring consistency and reducing defects. In an industry where fast fashion and consumer demand for customization are growing, MES allows manufacturers to adapt quickly to changes in production requirements and deliver high-quality products. With the increasing focus on sustainability, MES helps reduce waste and energy consumption in textile production, further driving the demand for efficient and environmentally friendly manufacturing practices.

Manufacturing Execution Systems in Process Market: Regional Insights

• North America currently dominate the global manufacturing execution systems in process market

North America remains a key player in the MES for the process industry, primarily driven by the U.S., which has a robust chemical, pharmaceutical, and food and beverage manufacturing sector. The demand for MES solutions is fueled by the need for compliance with stringent regulatory standards, such as FDA regulations in pharmaceuticals and food safety regulations in the food industry. Additionally, the U.S. is embracing Industry 4.0 initiatives, incorporating automation, digitalization, and real-time data analytics into manufacturing operations, which further boosts MES adoption. Canada, with its growing pharmaceutical and food processing industries, also contributes to market growth.

Europe is a significant market for MES in the process industry, with countries such as Germany, France, and the UK leading the demand. Germany, known for its strong chemical and automotive manufacturing sectors, is at the forefront of adopting MES solutions to optimize production and maintain compliance with environmental regulations. France and the UK also drive demand, particularly in the food and beverage, pharmaceutical, and chemicals industries. Europe's focus on sustainability and regulatory frameworks such as REACH (Registration, Evaluation, Authorization, and Restriction of Chemicals) has led to a rise in the adoption of MES solutions to ensure traceability, safety, and quality control.

The Asia-Pacific region is seeing rapid growth in the MES for process industries, driven by manufacturing powerhouses like China, Japan, and India. China, as a major global manufacturing hub, is significantly increasing its adoption of MES to streamline operations in sectors such as chemicals, food and beverages, and pharmaceuticals. The increasing focus on modernization and upgrading legacy systems is further accelerating the growth of MES solutions. Japan, with its advanced technology infrastructure, is investing in MES to improve process automation, energy efficiency, and regulatory compliance in industries like pharmaceuticals and automotive. India’s expanding pharmaceutical and food processing industries are also driving demand for MES to enhance production efficiency and regulatory adherence.

Latin America is an emerging market for MES in the process industry, with Brazil and Mexico being key contributors. Brazil’s strong agricultural and food production sectors, coupled with its growing pharmaceutical and chemical industries, create demand for MES solutions to manage and optimize production processes. Mexico’s increasing investments in the automotive, chemical, and food processing industries are also boosting the adoption of MES technologies. However, the market remains in an early growth stage in the region, with future potential driven by increasing industrial automation and digitalization.

The Middle East and Africa (MEA) region is experiencing steady growth in the MES market, primarily driven by the oil and gas, chemical, and food and beverage sectors. Countries like Saudi Arabia, the UAE, and South Africa are investing heavily in industrial automation and process optimization, leading to increased demand for MES solutions. The region’s focus on diversifying its economy beyond oil and gas, especially in the UAE, is contributing to the growth of industries like pharmaceuticals and chemicals, where MES solutions are critical for regulatory compliance and production efficiency. However, the market is still relatively small compared to other regions, though growth is expected in the coming years.

Manufacturing Execution Systems in Process Market: Competitive Landscape

The report provides an in-depth analysis of companies operating in the manufacturing execution systems in process market, including their geographic presence, business strategies, product offerings, market share, and recent developments. This analysis helps to understand market competition.

Some of the major players in the global manufacturing execution systems in process market include:

• ABB
• Emerson
• GE Automation
• Mitsubishi Electric
• Omron
• Rockwell Automation
• Schneider Electric
• Siemens
• Yokogawa Electric

The global manufacturing execution systems in process market is segmented as follows:

By Product

• Supervisory Control & Data Acquisition (SCADA)
• Programmable Logic Controller (PLC)
• Manufacturing Execution Systems (MES)
• Distributed Control Systems (DCS)

By Application

• Chemicals
• Healthcare
• Oil & Gas
• Food & Beverages
• Power
• Textiles

By Region

• North America
  • U.S.
  • Canada
• Europe
  • U.K.
  • France
  • Germany
  • Rest of Europe
• Asia Pacific
  • China
  • Japan
  • India
  • South Korea
  • Rest of Asia Pacific
• Latin America
  • Brazil
  • Rest of Latin America
• The Middle East and Africa
  • GCC Countries
  • South Africa
  • Rest of Middle East Africa

Frequently Asked Questions